Custom Foldable Rigid Wine Gift Packaging for a US Brand

Project: Custom Wine Gift Box
Client: US brand
Quantity: 2,000 units
Material: Rigid cardboard
Structure: Foldable rigid box
Finishing: Embossing
Internal insert: Paper insert with custom design
Project date: 2026

Project Overview

In 2026, a US client contacted DST-Pack to produce premium gift packaging for wine.

The client required a high-end rigid cardboard packaging solution with a premium appearance and custom embossing. The order consisted of 2,000 units.

The Challenge

The main requirement was to create packaging that provided the premium appearance and rigidity of traditional rigid boxes while keeping transportation and logistics costs under control.

For a relatively large production quantity, the volume of the finished packaging can have a significant impact on shipping costs.

The Packaging Solution

DST-Pack proposed a foldable rigid cardboard structure as an alternative to a traditional rigid box.

The foldable construction allowed the packaging to retain the premium appearance and structural quality expected from rigid cardboard packaging while significantly reducing its volume when prepared for transportation.

This helped optimize both the shipping volume and overall logistics costs.

The exterior featured custom embossing for a premium tactile finish.

Inside the packaging, we produced a custom paper insert designed to securely hold the wine bottle. The insert also featured custom design and finishing to match the overall packaging concept.

Key Specifications

SpecificationDetails
ClientUS brand
ProductWine gift packaging
Quantity2,000 units
MaterialRigid cardboard
StructureFoldable rigid box
FinishingEmbossing
Internal insertCustom paper insert
Project date2026

Sample Development

Before starting the full production run, DST-Pack produced a physical sample of the packaging.

The sample was sent to the client for approval, allowing them to evaluate the structure, materials, finishing, and overall appearance before production.

The client approved the sample, and we proceeded with the full order of 2,000 units.

Production & Delivery

After sample approval, DST-Pack moved the project into full production.

The final packaging was manufactured with the foldable rigid cardboard structure, custom embossing, and a specially designed internal paper insert.

The completed order was then delivered to the client in the United States.

The Result

The final packaging provided the client with a premium presentation for wine while offering a more logistics-efficient alternative to a conventional rigid box.

The combination of foldable rigid cardboard, custom embossing, and a designed internal paper insert created a premium wine gift packaging solution while helping reduce transportation volume.

Custom Rigid Wine Packaging

DST-Pack produces custom rigid cardboard packaging for wine, spirits, gifts, cosmetics, and premium products.

For projects where logistics costs and shipping volume are important considerations, we can also develop foldable rigid packaging that combines premium presentation with a more efficient transportation format.

Looking for custom wine gift packaging? Contact DST-Pack to discuss your project.